Steam autoclave - Advanced technologies for the family business Print E-mail
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Written by Юрий Благодаров   
Вторник, 25 Март 2008

Transferred via translate.google.com
The text of the original in Russian moiidei.com

 

Refining, storage and profitable sales of products grown in the farmhouses. 
Most of the population lives in rural settlements. Some of the lost core work in collective farms, state farms, forest enterprises and scratch casual earnings, leaving out for work in the city. Some eke out a miserable existence and live on farms. 
This section provides recommendations and proposed an innovative idea, how to earn enough to live in and through pod.vorya farm and forest gifts


I want to talk about how to organize a profitable business in the individual peasant, farm, away from the industrialized regions of Russia, the Russian outback, forest localities distant camps, farms. 
   In many remote from the center of the rural settlements, forest villages 
livelihood are collecting donations and sales of forest, households, where the cultivation of fruit and vegetable and dairy and meat products. 
  The main obstacle to the involvement of the majority of the population in the hinterland production and selling of surplus agricultural products, wood gifts, are the lack of paved roads. Agricultural, forest mushrooms, berries, meat, fish, kept fresh not long. 

The question of its implementation. In the deep areas of transportation costs for the transportation of agricultural products in the processing of items eat up the lion's share of the profits of farmers. In this regard, private farms have been slow to increase production of agricultural and livestock products. Grown exactly as long as necessary for the existence and maintenance of the new crop. Cattle are grown in quantity, to create a stockpile of meat only in winter, to ensure the meat family. 
   For the preservation of fruits and vegetables, meat, fresh fish using steam treatment. Foodstuffs sterilized / pasteurized in stationary autoclaves made of stainless steel. Steam is brought to them from mobile or central boiler through pipelines. 
However, the equipment expensive. Worth between 1 million and above. Not farms. It can not move on marginal routes. 

I invented "The mobile, self-contained unit for the sterilization / pasteurization of canned food .... - A steam autoclave, steam generating and accumulating in sealed containers with excess pressure and forcing it to ferry food, material, raw material, in this capacity. 
The original idea - combine steam boiler and an autoclave in a single device, with the possibility of transporting the device pulling the vehicle in any places. 
The source of thermal energy are heating oil, gas, diz.toplivo. 
  Analogues are complex for the processing of foodstuffs, raw materials, consisting of separate steam boiler and autoclave. 

Disadvantages - difficult to transport on roads uncomfortable, losing steam in the steam, steam boiler, and connecting the autoclave, a large heat transfer from the surface of the steam boiler, the complexity of the assembly.
For these reasons, mainly used by fixed points of processing. 

The proposed draft steam boiler is the convex part of the autoclave vessel. In the convex part of the steam boiler and autoclave capacity installed baffle with a hole. The opening is designed to display the pair formed by spraying a mixture of steam to the hot surface of the convex part of the steam boiler. The space between the wall and the convex part of the steam boiler is filled with thermal energy storage. Provides for protection of steam boilers from perekalivaniya. Steam boiler has a gas chamber and afterburning of gases, and can operate in a mode gazogeneratsii. In the steam boiler process water is brought to a state of steam-water mixture. Installation is mounted on twin two-trailer. There economizer. 

A reconstruction of tanks on trailers produced by domestic industry. 

Scope. 
The unit can be applied in situations with poor road structure: For the processing of canned: 
- Meat and dairy products in farms, agricultural; 
- Fruits and vegetables, wild berries, mushrooms in the horticultural farms, forestry enterprises; 
- Fishery products, fishing team, the courts; 

And also for the development of essential oils: 

- Branches of fir, pine, fir, juniper, lemon, eucalyptus, lavender, at the location of raw materials; 
- Mint, rose, dill, Anisova, thyme, wormwood, on the location of the plantations. 

And also for the development of tar substances from the stumps and tarry residues softwood plantations. 

For the manufacture of building materials - silica brick gazosilikatnyh blocks erected on the site object. 
For the couple: 
- With warm engines during launch 
  vehicles. 
- In the production of gas-filled polymers (foam, etc.). 
-. in obtaining liquid fuels from oil. 
- As a coolant, drying materials. 
- When cleaning railroad tank of fuel, grain elevators, railway platforms of spekshihsya and smerzshihsya materials.
- When cleaning areas from the heap of snow in places people
during the avalanches and the creation of holes in the snow layer to prevent suffocation. 
- In the study of layers of ice, for instance, in Antarctica. 
 The device is intended to: 
- To improve living conditions for crew, artels working rotational basis in the forest, oil, gas, mines in the application of these plants as baths, showers. 

Innovative aspects. 
Application installation is rich. 
Russia is rich in forests. 11, 750 million hectares are occupied by fir trees. Lots of pine, spruce. Most of the stumps and branches from felling burning. 
From pnevogo osmola produce resinous substance. Through deep receiving turpentine, rosin. 
Of the branches of coniferous plantations, exotic plants produce essential oils. Through deep processing are camphor, food additives, etc. The branch of fir, pine, spruce after steam treatment used to feed animals. 
Silicate brick is a building material, widely used in house construction. With a production gazosilikatnyh silicate blocks the demand for construction materials has increased. Form it with the cement component. Now silicate materials can be made not only on the stationary silicate plants, but also near the sources of raw materials, the construction site erected object. 
Villagers will be able to build good houses of low-cost building materials. 

 Obviate the dependence of farmers on selhozpererabotchikov, have the prices. Farmers will preserve foods fresh. Will be able to conserve the mushrooms, wild berries growing on the spot 
 A lot of valuable fish kills during spawning. Many animals die in distant camps. Meat tuhnet as a result of delays or lack of transport for carriage to the stationary points of processing. Perhaps canning them on the spot. 
Not necessarily as a container for the use of conservation glass or tin. You can use the package lamisternye-steralkon.
Term of canned food production increases of up to two years.
The great demand in the northern regions of tinned meat. How to Prepare 
Commodities TU or guests described in any recipe book. 
 The problem is zhestyannyh banks. But this issue can be solved by using 
as cans, small barrels of hardwood. 
Tuschenku can be sterilized in packages of food aluminum, pre - 
making welding .. After sterilization of the package put in bochenok and do 
nice label. (You can use lamisternye package-steralkon.) 
This includes sterilization cranberry, cranberries, mushrooms, which are also 
are in great demand. Although they can be sterilized and stelyannyh banks. It is equally popular compotes, juices, tomatoes, jams, jam and other fruits and vegetables in glass jars, which also requires sterilization. According to preliminary calculations, if the wholesale price of pork stew in glass 
Bank 0,5 l we have is worth 42 rubles., then grown in farmhouses 
pig, with carcasses weighing 80 kg, will be the owner of a piglet around 35000rub., 
if the rewrite of stew meat. 
Glass Bank 0.5 liters of oyster mushrooms to us is 25 rubles., Lisichek 32 rubles. 
If you gather mushrooms, sterilize them in the ground and sit in bulk, I think, improve people's lives. in rural settlements. townships. They can get a significant profit 

Investment attractiveness. 
 Raw materials for the development of resinous substances, essential oils, the sintering of silica brick gazosilikatnyh blocks available anywhere. Use it possible for a pittance. 
Simplicity of technology. For example, for the manufacture of silica brick building used by 90-95% sand, 5-10% of shallow quicklime, and a quantity of water. 
The source of thermal energy used by the local fuel resources. 
Reduced costs of the non-administrative staff, maintenance staff. Reduce transportation costs - no need to produce at fixed points of processing. Products will be cheaper. According to the most gross estimated cost of silica brick will be 1-1.2 rub. ea. 
 Formulation of essential oils, in its essence, has always been an attractive affair. Profit from the production of 300-350%. And now it will be more profitable. Excluded are transportation costs for raw materials to the stationary points. For example, when processing 2 tons of fir branches on the installation of a mobile pihtovarennoy PPU-1 produced early Kuzbass RTP, exit air fir oil raw was up to 40 liters. Wholesale purchase price of raw essential oil currently stands at 300 rubles / liter. 

Grand scope of the market. Not only in Russia but also in Asian countries. Claimed they would be in agriculture, forestry, building industry, the Ministry of Emergencies, Armed Forces, the fishermen, oil, 
 Obtained a patent for an invention. This device is cheap to manufacture with simple design and maximum convenience. In comparison with stationary autoclaves and steam boilers in the value of its 8 - 10 times lower, due to design features, for example, reconstruction of tanks on the trailer, produced by JSC "Bobruiskagromash, volume 8 cubic meters will cost 150 t.rub. A total cost of installation - 450-500t.rub. 
 Where an autoclave made of stainless steel, for the same purpose, the production of "UTSK TESSA" Snezhinsk. capacity of 8 cubic meters - About 2500tys.rub. I have completed work on the development of working drawings "steam autoclave", volume 8 cubic meters, based on the reconstruction of tanks on the trailer, produced by JSC "Bobruiskagromash." If there willing to make - leaving.

 

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