| The furnace for heating the metal - a new technology |
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| Written by Юрий Овчаренко | |
| Thursday, 01 May 2008 | |
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Transferred via translate.google.com
The global energy crisis, referring not only to Ukraine, leads to introduce energy-saving technologies in various industries. And all the more by the way are used in design, created for the space program, testing and use of space and materials used in rocket One such technology, which had the outer shell and lining lander ship «Energy» and »Shuttle», -- monochromatic resonance heating of material or momentary power heating. The most important advantage of this method that is running across the full body weight, regardless of the thickness and structure of (metal) with an almost complete absence of oxidation due to the resonant interaction of thermal radiation and the material at the subatomic level, bypassing the molecular. The material formed a traveling wave and the body itself as it warms from the inside. This is very important when rolling tubes, stamping and metal forge. None of the existing methods of heating (the so-called indirect when first warming up the outer layers of the workpiece, then the temperature of which is transmitted deeper layers) unable to provide the alleged advantages - high-quality and economical heating for a fraction of a second. In addition, the nanotechnology nagrevaobespechivaet significant reduction in full-time heat treatment, bringing the heated object to a certain temperature (melting point of martensitic) reduce energy and fuel to the heating unit of product, the possibility of regulating the spatial distribution of heat flow (which allows for heating only of the target object, minimizing energy loss to heat the surrounding surfaces and spaces), the ability to control heating for a certain time frame, the program required to achieve the optimal technological effect. The heating devices designed for specific tube production JSC LED, as well as foundry aggregates with drying and press-forging with forming and zubonakatnymi machines. In other words - a complete abandonment of the consumption of gas and arc furnaces in the foundry and rolling shops of metallurgical and mechanical engineering companies. The economic effect of the replacement of only one ring or sorokasektsionnoy tube furnace at the camp will allow annual savings of 1.5 to 7.5 million dollars. Only one! On any average company up to a dozen of these furnaces available. Hence, the costs and savings here, here, and production costs and competitiveness of our products to domestic and foreign markets. Unique properties of a monochromatic resonant heating technology are all new areas of application. In the energy used resonant sectional steam generators, which are 35% lower cost of electricity. In the home - running water heaters, 25% better all the foreign analogues. In the food industry in Minsk defrost cheese briquettes, and in Moscow, used in the manufacture of packaging carbon film. At the transport tank is heated with oil and goudron, defreeze cars of ore, sinter, coal, sand and clay. At nevyanskom mechanical plant using this technology for the reverberation of large diameter pipes made of metal and hardy dismantled with gas and oil pipelines in the Far North. These pipes have already sent to Mr. pereplav, which lost 70% of the material, while at the scene of high quality sheet metal and fabricate various rolled products. Here are some modifications produced by furnaces using nanotechnology monochromatic resonance heating. LL - S - stationary tigelnom oven, muffle, or ladle performance capacity from 0.2 to 5 tons and a capacity of 15 to 2000 kW. LL - CH - stationary furnace continuous pouring of metal capacity of 5 - 10 tons and a capacity of 150 to 2000 kW. LL - P - Passing sectional furnaces for use in rolling mills with a capacity of 800 - 2000 kW, combined (split) in Section 1-2-4. MR - SC - furnaces for heating billets during rolling of tubes and profiles (the replacement of ring furnaces rolling mills) Power - 1200 - 2500 kW. Replacement and construction of drying chambers, ovens and steam heat is carried out under the order of outbound tehusloviyam taking into account the characteristics of technological processes and the real power. Also consider any proposals for the use and ap |